Standard Rubber Dimensional Tolerances Molded Rubber Products 

When applying tolerances the following rules should be kept in mind.

  1. Fixed dimension tolerances apply individually to each fixed dimension by its own size.
  2. Closure dimension tolerances are determined by the largest closure dimension and this single tolerance is used for all other closure dimensions.
  3. Fixed and closure dimensions for a given table do not necessarily go together, and can be split between tables.
  4. Tolerances not shown should be determined in consultation with the rubber manufacturer.
  5. Care should be taken in applying standard tolerances to products having wide sectional variations.

There are four levels of dimensional tolerances that are used for molded rubber products.


The level selected should be based upon the need with the following guidelines.

A1 | High Precision - This is the tightest tolerance classification and indicates a high precision rubber product. Such products require expensive molds, fewer cavities per mold, costly in-process controls and inspection procedures. It is desirable that the exact method of measurement be agreed upon between rubber manufacturer and customer, as errors in measurement may be large in relation to the tolerance. Some materials, particularly those requiring post curing, do not lend themselves to Drawing Designation “A1” tolerances.

A2 |​ Precision - These tolerances indicate a precision product. Molds must be precision machined and kept in good repair. While measurement methods may be simpler than the Drawing Designation “A1”, careful inspection will usually be required.

A3 |​ Commercial (table- These tolerances indicate a “commercial” product and will normally be used for most products.

A4 |​ Basic - These tolerances apply to products where some dimensional control is required but is secondary to cost.


 

A1 | High Precision


"A1" (High Precision) | tolerances indicate a “High Precision” rubber part and will normally be very expensive.

This is the tightest tolerance classification and indicates a high precision rubber product. Such products require expensive molds, fewer cavities per mold, costly in-process controls and inspection procedures. It is desirable that the exact method of measurement be agreed upon between rubber manufacturer and customer, as errors in measurement may be large in relation to the tolerance. Some materials, particularly those requiring post curing, do not lend themselves to Drawing Designation “A1” tolerances.
 
Molded Rubber Products Drawing Designation "A1"  High Precision
Table 1 - Standard Dimensional Tolerance Table
"A1" High Precision Standard Dimensional Tolerance Table Molded Rubber Products
Size (mm) Fixed Closure   Size (inches) Fixed Closure
Above   Incl. (mm) (mm)   Above   Incl. (In.) (In.)
0 - 10 ± 0.10 ± 0.13   0 - 0.40 ± 0.004 ± 0.005
10 - 16 0.13 0.16   0.40 - 0.63 0.005 0.006
16 - 25 0.16 0.20   0.63 - 1.00 0.006 0.008
25 - 40 0.20 0.25   1.00 - 1.60 0.008 0.010
40 - 63 0.25 0.32   1.60 - 2.50 0.010 0.013
63 - 100 0.32 0.40   2.50 - 4.00 0.013 0.016
100 - 160 0.40 0.50   4.00 - 6.30 0.016 0.020

 

 

 

A2 | Precision


"A2" (Precision) | tolerances indicate a “Precision” rubber part and very careful inspection is required.

These tolerances indicate a precision rubber part. Molds must be precision machined and kept in good repair. While measurement methods may be simpler than the Drawing Designation “A2”, careful inspection will usually be required.
 
Molded Rubber Products Drawing Designation "A2" Precision
Table 2 - Standard Dimensional Tolerance Table
"A2" Precision Standard Dimensional Tolerance Table Molded Rubber Products
Size (mm) Fixed Closure   Size (inches) Fixed Closure
Above   Incl. (mm) (mm)   Above   Incl. (In.) (In.)
0 - 10 ± 0.16 ± 0.20   0 - 0.40 ± 0.006 ± 0.008
10 - 16 0.20 0.25   0.40 - 0.63 0.008 0.010
16 - 25 0.25 0.32   0.63 - 1.00 0.010 0.013
25 - 40 0.32 0.40   1.00 - 1.60 0.013 0.016
40 - 63 0.40 0.50   1.60 - 2.50 0.016 0.020
63 - 100 0.50 0.63   2.50 - 4.00 0.020 0.025
100 - 160 0.63 0.80   4.00 - 6.30 0.025 0.032
160 - & Over Multiply by 0.004 0.005   6.30   & Over Multiply by 0.004 0.005

 

 

 

A3 | Commercial (Most Common)


"A3" (Commercial) | Tolerances indicate a “commercial” rubber part and will normally be used for most rubber parts.

Molded Rubber Products Drawing Designation "A3" Commercial
Table 3 - Standard Dimensional Tolerance Table
"A3" Commercial Standard Dimensional Tolerance Table Molded Rubber Products
Size (mm) Fixed Closure   Size (inches) Fixed Closure
Above   Incl. (mm) (mm)   Above   Incl. (In.) (In.)
0 - 10 ± 0.20 ± 0.32   0 - 0.40 ± 0.008 ± 0.013
10 - 16 0.25 0.40   0.40 - 0.63 0.010 0.016
16 - 25 0.32 0.50   0.63 - 1.00 0.013 0.020
25 - 40 0.40 0.63   1.00 - 1.60 0.016 0.025
40 - 63 0.50 0.80   1.60 - 2.50 0.020 0.032
63 - 100 0.63 1.00   2.50 - 4.00 0.025 0.040
100 - 160 0.80 1.25   4.00 - 6.30 0.032 0.050
160 -
& Over
Multiply by
0.005 0.008   6.30 -
& Over
Multiply by
0.005 0.008

 

 

 

A4 | Basic (Most Cost Effective)


"A4" (Basic) | Tolerances indicate a “basic” rubber part and will normally be used for rubber parts that cost is the most important dimension.

These tolerances apply to products where some dimensional control is required but is secondary to cost.

Molded Rubber Products Drawing Designation "A4" Basic
Table 4 - Standard Dimensional Tolerance Table
"A4" Basic Standard Dimensional Tolerance Table Molded Rubber Products
Size (mm) Fixed Closure   Size (inches) Fixed Closure
Above   Incl. (mm) (mm)   Above   Incl. (In.) (In.)
0 - 10 ± 0.32 ± 0.80   0 - 0.40 ± 0.013 ± 0.032
10 - 16 0.40 0.90   0.40 - 0.63 0.016 0.036
16 - 25 0.50 1.00   0.63 - 1.00 0.020 0.040
25 - 40 0.63 1.12   1.00 - 1.60 0.025 0.045
40 - 63 0.80 1.25   1.60 - 2.50 0.032 0.050
63 - 100 1.00 1.40   2.50 - 4.00 0.040 0.056
100 - 160 1.25 1.60   4.00 - 6.30 0.050 0.063
160 -
& Over
Multiply by
0.008 0.010   6.30 -
& Over
Multiply by
0.008 0.010